04/05/2026
Electronic restoration of 1939 Canadian Westinghouse model 757 floor radio.
Bryn found me on my Etsy shop site and contacted me about getting his 87 year old floor radio that he bought from an antique store years ago. She has been sitting in his living room quietly for years. Bryn had enough of the quietness and decided to look for someone who can bring her back to her original glory, and he found me.
The cabinet is in fair shape and needs a re finishing job. I will take on the task of electronic restoration. The chassis looks intact except a broken rectifier tube 5Z4 which was broken during transit.
After a routine vacuuming and cleaning, the chassis is now clean enough for surgery. The schematic employs 7 vacuum tubes, with a 6U5/6G5 magic eye and an extra 6SK7 for RF booster.
The radio is also equipped with mechanical push buttons for selecting pre-set radio stations. We are talking about 87 year old technology here, so this was quite a unique feature. All tubes are then tested for emission. Results are: 6SK7 (77), 6SA7 (66/70), 6SK7 (83), 6SQ7 (86/83/82), 6Y6G (72) and the 6U5 Magic Eye - DEAD.The 5Y4 rectifier tube is missing. The brackets numbers show the emission in %, more or less. After checking through my tube stock, I don't have a 5Y4 (125 mA output) rectifier which is not popular anyway. I do have a 5V4 (175 mA output) and a 5Y3 (125 mA output). Since 5V4 seems to be overkill, I decided to go with a popular 5Y3 by re wiring the Octal socket. All paper/wax and electrolytic capacitors are swapped out and replaced with new ones. The original aluminum can 4-in-1 electrolytic capacitors is replaced with 4 individual ones which are soldered to a connection fibre board as capacitor bank and looks professional and has good aesthetics too, IMO.
All resistors are checked for value drifting and replaced as needed. After hooking up a Variac and an AC current draw meter, I am ready for a test run. The speaker is extricated from the cabinet and positioned on the bench for test run. It is one of the best looking paper cone I have seen for radios of this era. (see photo)
The Variac is set at 85 vac to start. After turning on the radio, there is nothing. Tubes are not lite up, no AC draw. I put a tester to the 2-prong plug and check any continuity, it's infinity. Then I checked the continuity of the switch, it is good as it should. This is a simple circuitry, the plug, power cord, switch and the primary winding of the power transformer. Now I keep my fingers crossed that the primary winding is not open circuit, if so, it will be disastrous. I connected the tester directly to the lead wire of the primary of the power transformer and got 7.5 ohms which sounds right for resistance. Phew... this is quite a relief.
By process of elimination, only the power cord and plug are left for checking. They both look innocent enough from the outside. Upon further testing, the connection inside the plug is open. The plug is designed for small appliance like table lamp. When the lamp cord is pushed inside the opening , the sharp metal pins will puncture the PVC jacket and contact the conductor. However, the current passing through the contact area may be good enough for a light bulb of a table lamp but not so for equipment like an amplifier or a radio. Sometimes the sharp metal pins don't actually contact the copper conductor or it is burnt and resulted in open circuit. The culprit is the plug as I hold it up for photo taking.
After replacing the faulty AC plug with a vintage one, I am ready for a second test run. All tubes light up (well, except the dead 6U5). The radio comes to live with lots of crackling noise and seems to be on maximum loudness. The volume control is out of control, LOL. Taking it apart and thoroughly cleaned with contact cleaner seems to be fruitless. I have decided to replace it with a modern new one of 500K-A. Since the k**b will only take a shaft with flat spot, I have to file down the shaft with a hand file which takes time and nothing but tedious. I might as well do the same cleaning of the on/off tone control pot to make sure both controls are nice and quiet.
The radio draws about 0.6 Amp which is normal. Everything works good. A quick alignment is performed to ensure reception is at its peak. The 6U5 magic eye is dead and I sub it with a brand new Japanese made 6E5 and you can see from the photo how bright it is. The difference between a 6U5/6G5 and a 6E5 is the latter is more sensitive and will show the fan shape overlapping when the signal is too strong. Since it doesn't impose any problem, I will leave it as is. The original 6U5/6G5 and 6E5 are getting extinct since no American manufacturers are producing them because there is no demand anymore. There is some surplus NOS still available in Japan. Some tube manufacturers in Russia and Europe are still making them under 6E5S and using Octal base (8 pin) instead of the original 6 pin. One has to change the socket if decided to go with the European products.
Bryn has enquired about playing the trendy Bluetooth with this old lady. I have done this type of retrofitting on many units before, so this is my cup of tea. I have used a BT module and a 5Vdc PSU (power supply unit) that I always have in stock. They are glued down on a cardboard and Epoxied on the chassis next to the power transformer. A double pole double through slider switch is installed in the back of the chassis for quick switching between Radio and BT. This will disengage radio signal when BT is turned on and played. The power to the BT should NEVER be on when the radio is played because the sesame seed sized LED on the BT module will generate so much RF waves and cause unbelievable static noise on radio reception.
Both radio and BT work beautifully. When pairing with your cell phone, the BT model # will show up as XWF-M18-M2......
The radio has 6 push buttons to select the pre set radio stations. I decided to give it a try by setting them to 6 popular AM radio stations. 590kc, 650kc (CISL), 750kc (CHMJ), 1100kc (CKWX), 1200kc (CJRJ) NS 1320KC (CHMB). This is mechanically operated, meaning by pushing the buttons, the metal arms will push the Air Condenser to a chosen position where the radio frequency is. It is by no means accurate, but as least will bring you to within +- 5 kc of your chosen station. I continue with my fancy approach to my restoration project by making labels of radio station frequencies and call names to stick them inside the rectangular holes to identify each button's function.
The project is now complete and she will provide many years of listening pleasure to Bryn after sitting there quietly for years.